How Gravity Built the World's Fastest Jet Suit
Released on 11/09/2018
[jet pack whining]
I'll be the first to admit that we went down this road
really at the beginning for the pure joy
of taking on a challenge that was largely thought
to be impossible.
There's not textbook on how to go and do this.
I'm Richard Browning, I'm founder and chief test pilot
for Gravity, and we build 1,000 horsepower jet engine
flying suits.
[Narrator] For the last few years Browning and his team
have tested every possible design and configuration
they can could up with,
all in an effort to make this a reality.
[Richard] The origins of the concept were all around.
Some of the inspiration from my early life.
Used to fly model gliders and model aircraft with my father.
He was an aeronautical engineer.
His father was a pilot, so I guess it was in the blood.
[Narrator] But fulfilling his dream of flying
required real physical demands, too.
I spent some time in the Royal Marines Reserve,
and the time in the military
and all the sports I pursued after that
taught me a lot about the capability
of the human mind and body.
I'm no great athlete, but I did learn a lot about
how, if you focus the human form on a challenge,
whether you want to be an ice skater or a gymnast,
or whatever it is, it's amazing how this machine
can be adapted.
I got to the point with this calisthenics body weight
training where I could support my own weight
in a number of different kind of unusual positions
like flags, for instance.
And I thought, well, if you just replace that hard structure
that I'm holding onto with actually a form of thrust,
I can hold my body in any number of different
kind of flight positions.
So as ludicrous as that sounded, I thought,
well, let's just go and experiment with it.
[Narrator] First, he needed to figure out how to stay
suspended in the air.
[Richard] The form of thrust I landed on
was gas turbines.
Gas turbines are notorious for being very small
form factors, extremely aggressive.
One gas turbine weighs five pounds
and puts out about 50 pounds of thrust.
[Narrator] So in 2016, Browning started testing
different components and variations.
[Richard] So having experimented one,
we went to two, and went to four,
and it was getting increasingly compelling.
[Narrator] But things didn't always go quite so smoothly.
[Richard] There was lots and lots of trial and error
and constantly failing, to be honest,
and learning all the time from those safe fails.
We got to a point where we managed to achieve a flight,
and that was two engines on each arm
and an engine on each leg.
[Narrator] But there were basic problems at every stage.
Starting with the decision to have engines on each leg.
There's a number of interesting challenges
with that model.
The problems included the engines being only
three or four inches off the ground
in terms of the exhaust thrust.
The violence of air coming out of those engines
at about 1,000 miles an hour, hitting even concrete,
you could see a smooth concrete surface
would start to become pitted
from the sheer violence of that air.
And yet, as you move them away,
the violence of velocity drops off.
There's also the challenge of having the engines
on the legs, in that if you happen to vector
your arm engines anywhere near the intakes
of the lower engines, we realized that your
inducted air is going in, and that would then
spike the exhaust temperature.
You could see a little puff of sparks
and the engine would just shut down.
So that was another good reason for not having
the engines down there.
And finally, the strange human behavior we learned,
which is that when your feet feel
the ground has left them they almost want to peddle
and scrabble around looking for where that surface is.
That's not helpful when you've got 50 pounds of thrust
coming off each leg.
And those problems let to the solution of actually
moving those engines slowly up the body
and then consolidating them into one,
and essentially that created a skirt
all at the same altitude on the body
which can be likened to the three legs of a tripods.
There's thrust coming out of each arm,
and then essentially a third leg coming out of the back
of your body which provides that uncanny stability.
And that's how we learned to fly.
I can step you through what the components are.
So you've essentially got an arm mount.
Your arm goes inside that aluminum, 3D printed tube.
You've got a micro gas turbine on each side,
and you've got the same on the other side, obviously.
And round the back and there's one more engine
which is roughly the power of these two together.
On the front here you've got a lot of electronic control
systems, and the batteries, which aren't plugged in here.
Those batteries actually run the starter motors
and the glow plugs.
And then on the sides you've got a couple of fuel bladders.
We've also got a helmet.
It's an especially lightweight one,
and the extra addition to it is a heads-up display system.
So inside there you can see the lenses which actually
paint over my vision the fuel and engine data.
That data gets to the lenses by this little device.
That takes a wireless feed from the suit
that shows me everything to do with the engines
and everything to do with the fuel
to give me an idea as to how close we are
to running out of fuel, for instance.
[Narrator] Last year Browning set the world speed record
for a body-controlled jet suit,
clocking in at 32 miles per hour.
He says the suit can actually fly much faster
and higher than they've ever attempted.
But for now, they're playing it safe.
That's because even at lower speeds and altitudes
there are still risks.
The fuel is either diesel or jet fuel.
They're fundamentally the same fuels.
Jet fuel sounds scary,
but it's the same kind of stuff as diesel.
It's actually not prone to forming vapor clouds,
it's not really explosive.
In fact, you're really hard-pushed to even ignite it.
And even if it did burn in an uncontrolled way,
you've certainly got probably 10, 15 seconds
before it becomes a big fire.
Every single time we fly we have fire extinguishers
around the place.
In two years of doing this
we've never used a fire extinguisher.
So I'm not worried, but I have a respect for,
the fire aspect of this.
The heat aspect of it, it's funny, but if you get
a hair dryer and you press it against your head,
you're gonna burn your head.
Hold it like two feet away and it's cold.
The specific heat capacity of air is so poor
that actually the heat dissipates really quickly.
And I've even swiped those engines across my leg
with these heavy cotton flight trousers on,
all it did is just slightly singe the very top surface
of the fabric.
It didn't do anything.
So from a heat and fire point of view,
it's really not a significant concern, but we manage it.
[Narrator] He's more concerned with falls and collisions.
[Richard] It's akin to riding a sports motorbike.
If you gun that at 80 or 100 miles an hour
around small, twisty roads and come off, it's gonna hurt.
If I'm 10 feet above the ground and got an engine failure,
I simply go downward.
There's no scenario where our system can suddenly,
in an uncontrolled way, gain height
or shoot off to one side.
You simply drop out, which is not a good thing,
but we've always gotta allow for the potential
for a extremely unlikely mechanical failure
of one of the engines, and then in which case you do fall.
That's why we keep the height fairly limited.
Speed-wise, we can easily do 35 miles an hour.
We've gone quite a big quicker in testing,
but again, for most of what we do,
by the time you've done 35 miles an hour
you've gone a long way away from probably
the audience or the area you're flying.
So by then you're coming back again.
We push the limits a little bit more over water
because that's a bit more forgiving if you fell in it.
[Narrator] So Browning's jet suit is no longer
just a pipe dream.
But what exactly is it for?
They recently started custom designing and selling them,
but at a price tag of about $440,000 a suit.
It's safe to say it'll be out of reach for most.
But that could change.
[Richard] As we improve the efficiency and the ease of use
then there is the potential for,
I don't want to say mass transit straight away,
but we have developed something that allows you
to move human beings around
in a completely unprecedented way.
[Narrator] One of the biggest challenges
for bringing down cost?
Designing suits that are more fuel efficient.
This model currently burns about a gallon of fuel a minute.
That's one of the reasons they're working
on an electric version.
And a set of wings that, when deployed mid-flight,
will generate lift more efficiently.
They're also hoping some competition might spur innovation.
[Richard] Throughout history when two human beings
have said, I think mine's faster than yours,
that does push the envelope.
So next year, 2019, we are building out
a race series for this.
[Narrator] Yes, a racing series.
Think Formula One, but with jet suits.
[Richard] We've already had several pilots
flying the record so far as five minutes,
five minutes of air time.
So we can have a bunch of young guys and girls
go and actually racing 1,000 horsepower jet suits
over water to keep it safe, but doing something
that only people have seen before, really,
in a Marvel film.
And that is gonna push the boundaries like nothing before.
I think for the immediate future it'll be entertainment,
it'll be inspiring people, and it'll be really fueling
the journey onto creating a revolution in human transport.
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